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perfectly while we still need to cut off the sprues. Step Five: Welding, assembling and finishing. Step Six: Patination. We do black patina on the bronze. The final work look fantastic. If you have any technical question for your own project, feel free to contact us. ...Stainless steel cast sculpture looks really beautiful and intriguing if done well. However, duo to its extremely high melting temperature (1800 degree Celsius) and tough chasing & finishing process, it is much more difficult to cast stainless steel than cast bronze. There are types of stainless steel for casting sculptures options: stainless steel Grade 201, stainless steel Grade 316, stainless steel Grade 316L. We can cast all of them. However, we recommend stainless steel 316 for sculpture as it is marine grade alloy, featuring superior corrosion resistance performance even in salty water. Below is a stainless steel sculpture we recently cast. We cast with stainless steel Grade 316 and polish it a little bit to make it shiny. Here is our work flow. Step One: Making the pattern. We use modern 3D printing technology to make the pattern from a digital model our client provides us. Step Two: Making silicon rubber mold Step Three: Make Wax Step Four: Cast stainless steel and polish Feel free to contact us if you need an inquiry of your own project....3D Printing is on its way to revolutionize how sculptors works. Tany Foundry is the first fine art foundry in China exploring how to employ 3D printing technique into bronze casting. In this short tutorial, I am going to show you how and why 3D Printing is helpful to create sculptures, even for “traditional sculptors”. Also, I will use a project we recently accomplished to show you the process step by step. Step 1: Creating 3D model Overall, there are two ways to create 3D model. 3D Scanning Digital Modelling 3D Scanning Digital Modelling Use 3D laser scanner to scan the physical object to generate a digital model of the sculpture. If you’ve already sculpted a sculpture maquette, you can have it 3D scanned it.
approaches to achieve high quality polished finishing on bronze and stainless steel cast sculptures. We’d like to introduce three proven effective tips to artists on how we polish on sculptures. Tip 1: Chasing and finishing bronze casting very carefully. The quality of chasing is closely related to the final quality on polished finishing. Therefore, every imperfection has to be fixed; every pinhole has to be filled. The surface before polishing has to be very smooth and consistent. Good quality casting is the foundation for nice polishing. One thing worth noting is that unlike stainless steel fabrication , it is difficult to achieve mirror polishing finishing on stainless steel casting. Tip 2: Choosing polishing tools carefully. We employ multiple step polishing approach. For the preliminary polishing process, we use rough polishing wheel then proceed to use finer polishing material. Use while polishing compound first, when use green compound. Above: polishing compound: green and white. Above: Polishing wheel Tips 3: Control the temperature of the casting when polishing. Polishing process will generate large amount of heat, which should be avoided as it will burn the surface of the metal and lower the polishing quality. It is a good idea to use fan or water cooling system to coll down the surface of metal when polishing. Feel free to contact us if you have any technical question of your own project. We offer free technical consultancy to...It is a very special sculptural project Tany Foundry accomplish recently. It is a 10 ft tall bronze cast Ape Finger sculpture
most advanced printer, the surface of the sculpture has to be sanded and smoothened. For some low end 3D printer, there will be lots of layered line left on the surface so you need to make sure to sand it completely. We suggest using very fine sand paper for sanding the 3D print. The sand paper we use #1000 and #2000. Step 3: Molding We make rubber mold as well as wax mould from the 3D print. It is important to compare the wax with the 3D as well as the original digital model very carefully and retouch the wax if necessary. There are two options for bronze casting: lost wax casting and sand casting. Since most of 3D print is small in size, we use lost wax casting technique in...Knowing the options and difference between metal alloys is the foundation to create beautiful sculptures. The most three commonly used metal alloy in fine art foundry is bronze, aluminum and stainless steel, which features different mechanical property and application. In this post, we’d like to introduce the major difference, as well as the upsides and downsides of each option so you can make achieve the ideal artistic appearance for your sculpture project at minimal cost possible. Here are photos of sculptures named “infant heads”